Recording head for heat assisted magnetic recording with diffusion barrier surrounding a near field transducer

ABSTRACT

An apparatus includes a near field transducer positioned adjacent to an air bearing surface, a first magnetic pole, a heat sink positioned between the first magnetic pole and the near field transducer, and a diffusion barrier positioned between the near field transducer and the first magnetic pole. The diffusion barrier can be positioned adjacent to the magnetic pole or the near field transducer.

CROSS REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No.13/678,017, filed Nov. 15, 2012, which is a continuation of U.S. patentapplication Ser. No. 13/032,673, filed Feb. 23, 2011, now U.S. Pat. No.8,339,740, which claims the benefit of U.S. Provisional PatentApplication No. 61/307,129, filed Feb. 23, 2010, and titled “DiffusionBarrier For HAMR Head Between NFT And Writer (Recording Head For HeatAssisted Magnetic Recording)”, which is hereby incorporated byreference.

BACKGROUND

In heat assisted magnetic recording, information bits are recorded on adata storage medium at elevated temperatures, and the data bit dimensioncan be determined by the dimensions of the heated area in the storagemedium or the dimensions of an area of the storage medium that issubjected to a magnetic field. In one approach, a beam of light iscondensed to a small optical spot onto the storage medium to heat aportion of the medium and reduce the magnetic coercivity of the heatedportion. Data is then written to the reduced coercivity region.

Current HAMR recording head designs generally have a near fieldtransducer (NFT) that is capable of focusing light to a spot sizesmaller than the diffraction limit. The NFT is designed to reach localsurface-plasmon at a designed light wavelength. At resonance, a highelectric field surrounding the NFT appears, due to the collectiveoscillation of electrons in the metal. A portion of the field willtunnel into the storage medium and get absorbed, raising the temperatureof the medium locally for recording.

The NFT's temperature significantly increases at plasmonic resonance. Tohelp dissipate the heat, a heat sink can be added to the NFT thatconnects to the write pole. This significantly reduces the temperatureof NFT. The heat sink may be made of the same plasmonic material as theNFT itself, such as Au, Ag or Cu.

SUMMARY

In a first aspect, the disclosure provides an apparatus including a nearfield transducer positioned adjacent to an air bearing surface, a firstmagnetic pole, a heat sink positioned between the first magnetic poleand the near field transducer, and a diffusion barrier positionedbetween the near field transducer and the first magnetic pole.

In another aspect, the disclosure provides an apparatus including a nearfield transducer positioned adjacent to an air bearing surface, a firstmagnetic pole, and a heat sink positioned between the first magneticpole and the near field transducer, wherein heat sink provides adiffusion barrier between the near field transducer and the firstmagnetic pole.

These and other features and advantages which characterize the variousembodiments of the present disclosure can be understood in view of thefollowing detailed discussion and the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a pictorial representation of a data storage device in theform of a disc drive that can include a recording head constructed inaccordance with an aspect of this disclosure.

FIG. 2 is a side elevation view of a recording head constructed inaccordance with an aspect of the disclosure.

FIG. 3 is a cross-sectional view of a portion of a recording headconstructed in accordance with an aspect of the disclosure.

FIG. 4 is a cross-sectional view of a portion of a recording headconstructed in accordance with another aspect of the disclosure.

FIG. 5 is a cross-sectional view of a portion of another recording headconstructed in accordance with another aspect of the disclosure.

FIG. 6 is a cross-sectional view of another recording head constructedin accordance with another aspect of the disclosure.

FIG. 7 is a cross-sectional view of another recording head constructedin accordance with another aspect of the disclosure.

FIG. 8 is a cross-sectional view of another recording head constructedin accordance with another aspect of the disclosure.

FIG. 9 is a plan view of a portion of an air bearing surface of arecording head.

FIGS. 10-13 are schematic representations of near field transducers.

DETAILED DESCRIPTION OF THE INVENTION

FIG. 1 is a pictorial representation of a data storage device in theform of a disc drive 10 that can utilize recording heads constructed inaccordance with various aspects of the disclosure. The disc drive 10includes a housing 12 (with the upper portion removed and the lowerportion visible in this view) sized and configured to contain thevarious components of the disc drive. The disc drive 10 includes aspindle motor 14 for rotating at least one magnetic storage media 16within the housing. At least one arm 18 is contained within the housing12, with each arm 18 having a first end 20 with a recording head orslider 22, and a second end 24 pivotally mounted on a shaft by a bearing26. An actuator motor 28 is located at the arm's second end 24 forpivoting the arm 18 to position the recording head 22 over a desiredsector or track 27 of the disc 16. The actuator motor 28 is regulated bya controller, which is not shown in this view and is well-known in theart.

For heat assisted magnetic recording (HAMR), electromagnetic radiation,for example, visible, infrared or ultraviolet light is directed onto asurface of the data storage media to raise the temperature of alocalized area of the media to facilitate switching of the magnetizationof the area. Recent designs of HAMR recording heads include a thin filmwaveguide on a slider to guide light to the storage media for localizedheating of the storage media. While FIG. 1 shows a disc drive, theinvention can be applied to other devices that include a transducer anda storage media, wherein the storage media is heated to facilitateswitching of bits in the storage media.

FIG. 2 is a side elevation view of a recording head constructed inaccordance with an aspect of the disclosure, and positioned near astorage media. The recording head 30 includes a substrate 32, a basecoat 34 on the substrate, a bottom pole 36 on the base coat, and a toppole 38 that is magnetically coupled to the bottom pole through a yokeor pedestal 40. A waveguide 42 is positioned between the top and bottompoles. The waveguide includes a core layer 44 and cladding layers 46 and48 on opposite sides of the core layer. A mirror 50 is positionedadjacent to one of the cladding layers. The top pole is a two-piece polethat includes a first portion, or pole body 52, having a first end 54that is spaced from the air bearing surface 56, and a second portion, orsloped pole piece 58, extending from the first portion and tilted in adirection toward the bottom pole. The second portion is structured toinclude an end adjacent to the air bearing surface 56 of the recordinghead, with the end being closer to the waveguide than the first portionof the top pole. A planar coil 60 also extends between the top andbottom poles and around the pedestal. In this example, the top poleserves as a write pole and the bottom pole serves as a return pole.

An insulating material 62 separates the coil turns. In one example, thesubstrate can be AlTiC, the core layer can be Ta₂O₅, and the claddinglayers (and other insulating layers) can be Al₂O₃. A top layer ofinsulating material 63 can be formed on the top pole. A heat sink 64 ispositioned adjacent to the sloped pole piece 58. The heat sink can becomprised of a non-magnetic material such as, for example, Au.

As illustrated in FIG. 2, the recording head 30 includes a structure forheating the magnetic storage media 16 proximate to where the write pole58 applies the magnetic write field H to the storage media 16. The media16 includes a substrate 68, a heat sink layer 70, a magnetic recordinglayer 72, and a protective layer 74. A magnetic field H produced bycurrent in the coil 60 is used to control the direction of magnetizationof bits 76 in the recording layer of the media.

The storage media 16 is positioned adjacent to or under the recordinghead 30. The waveguide 42 conducts light from a source 78 ofelectromagnetic radiation, which may be, for example, ultraviolet,infrared, or visible light. The source may be, for example, a laserdiode, or other suitable laser light source for directing a light beam80 toward the waveguide 42. Various techniques that are known forcoupling the light beam 80 into the waveguide 42 may be used. Once thelight beam 80 is coupled into the waveguide 42, the light propagatesthrough the waveguide 42 toward a truncated end of the waveguide 42 thatis formed adjacent the air bearing surface (ABS) of the recording head30. Light exits the end of the waveguide and heats a portion of themedia, as the media moves relative to the recording head as shown byarrow 82. A near field transducer (NFT) 84 is positioned in or adjacentto the waveguide and at or near the air bearing surface. The heat sinkmaterial may be chosen such that it does not interfere with theresonance of the NFT. In various embodiments, the near field transducercan take the form of an antenna. FIGS. 10, 11, 13 and 14 show the shapesof several different embodiments of the NFT 276, 278, 280 and 282 asviewed from the air bearing surface.

Although the example of FIG. 2 shows a perpendicular magnetic recordinghead and a perpendicular magnetic storage media, it will be appreciatedthat the disclosure may also be used in conjunction with other types ofrecording heads and/or storage media where it may be desirable toconcentrate light to a small spot.

Elements in structures surrounding the NFT, such as the magnetic writepole and dielectric layers, can diffuse into the NFT through the NFTheat sink during operation when the NFT is at elevated temperatures.This can potentially degrade the optic properties of the plasmonicmaterials in the NFT and reduce the coupling efficiency. Furthermore,plasmonic materials in the NFT can also diffuse into the surroundingstructures such as magnetic write pole and dielectric layers, degradingthe magnetic properties of the write pole and the optical properties ofthe dielectric layers.

In one aspect, the disclosure provides a HAMR NFT design with improvedreliability. A diffusion barrier is included to limit the diffusion ofpole materials into the NFT. This design also lowers the NFTtemperature.

In one embodiment, a diffusion barrier is positioned between the poleand NFT. This embodiment is illustrated in FIG. 3, which is an enlargedview of a portion of a magnetic recording head 90. The recording headincludes a magnetic pole 92 that can be made of CoFe, and includes asloped portion 94 having an end 96 positioned adjacent to an air bearingsurface 98. The head further includes a waveguide 100 having a corelayer 102 sandwiched between first and second cladding layers 104 and106. A near field transducer 108 is positioned adjacent to the corelayer and has an end 110 positioned adjacent to the air bearing surface.A heat sink 112 is positioned between the NFT and the pole. A diffusionbarrier layer 114 is positioned between the magnetic pole and the heatsink. The diffusion barrier limits the diffusion of pole materials intothe NFT. The diffusion barrier also doubles as a seed layer for theplating of the CoFe pole. The NFT can be a lollipop design having a diskportion 116 and a peg 118 that extends from the disk portion to the airbearing surface. The heat sink is positioned between the disk portionand the magnetic pole.

FIG. 4 is a cross-sectional view of a portion of another recording head120 constructed in accordance with another aspect of the disclosure. Therecording head includes a magnetic pole 122 that can be made of CoFe,and includes a sloped portion 124 having an end 126 positioned adjacentto an air bearing surface 128. The head further includes a waveguide 130having a core layer 132 sandwiched between first and second claddinglayers 134 and 136. A near field transducer 138 is positioned adjacentto the core layer and has an end 140 positioned adjacent to the airbearing surface. A heat sink 142 is positioned between the NFT and thepole. A diffusion barrier layer 144 is positioned between the magneticpole and the heat sink. The diffusion barrier limits the diffusion ofpole materials into the NFT. The NFT can be a lollipop design having adisk portion 146 and a peg 148 that extends from the disk portion to theair bearing surface. The heat sink is positioned between the diskportion and the magnetic pole. In this example, the diffusion barrierlayer does not extend to the air bearing surface, but rather is spacedfrom the air bearing surface by a distance d.

In the design of FIG. 3, the addition of the diffusion barrier 114increases the NFT-to-pole spacing (NPS). Since a small NPS may bedesirable for HAMR recording, the designs of FIG. 3 may impose alimitation on the diffusion barrier thickness. The embodiment of FIG. 4removes this limitation. In FIG. 4, the diffusion barrier is patternedto be recessed from ABS. Thus, the NPS does not include the diffusionbarrier in the region near the air bearing surface and the NPS can bereduced.

FIG. 5 is a cross-sectional view of a portion of another recording head150 constructed in accordance with an aspect of the disclosure. Therecording head includes a magnetic pole 152 that can be made of CoFe,and includes a sloped portion 154 having an end 156 positioned adjacentto an air bearing surface 158. The head further includes a waveguide 160having a core layer 162 sandwiched between first and second claddinglayers 164 and 166. A near field transducer 168 is positioned adjacentto the core layer and has an end 170 positioned adjacent to the airbearing surface. A heat sink 172 is positioned between the NFT and thepole. In this example, the heat sink is made of a material that alsoserves as a diffusion barrier. The diffusion barrier limits thediffusion of pole materials into the NFT. The NFT can be a lollipopdesign having a disk portion 174 and a peg 176 that extends from thedisk portion to the air bearing surface. The heat sink is positionedbetween the disk portion and the magnetic pole.

In the FIG. 5 embodiment, the heat sink uses the diffusion barriermaterial, instead of the same plasmonic material as the NFT. The heatsink acts as the diffusion barrier between the write pole and the NFT,as well as a heat sink. Example materials and material properties aredescribed below.

FIG. 6 is a cross-sectional view of another recording head 180constructed in accordance with an aspect of the disclosure. Therecording head includes a magnetic pole 182 that can be made of CoFe,and includes a sloped portion 184 having an end 186 positioned adjacentto an air bearing surface 188. The head further includes a waveguide 190having a core layer 192 sandwiched between first and second claddinglayers 194 and 196. A near field transducer 198 is positioned adjacentto the core layer and has an end 200 positioned adjacent to the airbearing surface. A heat sink 202 is positioned between the NFT and thepole. A diffusion barrier layer 204 is positioned between the NFT andthe heat sink. The diffusion barrier limits the diffusion of polematerials into the NFT. The NFT can be a lollipop design having a diskportion 206 and a peg 208 that extends from the disk portion to the airbearing surface. The diffusion barrier layer is positioned between thedisk portion and the heat sink. In the embodiment of FIG. 6, the heatsink has a bi-layer structure, where the bottom part is the diffusionbarrier while the upper part still uses Au. For a similar bi-layerstructure, the material order can be reversed, where the bottom part isthe plasmonic material such as Au and the upper part is the diffusionbarrier material. Such a bi-layer structure can also be repeated to formmulti-layer structure.

FIG. 7 is a cross-sectional view of another multilayer recording head210 constructed in accordance with an aspect of the disclosure. Therecording head includes a magnetic pole 212 that can be made of CoFe,and includes a sloped portion 214 having an end 216 positioned adjacentto an air bearing surface 218. The head further includes a waveguide 220having a core layer 222 sandwiched between first and second claddinglayers 224 and 226. A near field transducer 228 is positioned adjacentto the core layer and has an end 230 positioned adjacent to the airbearing surface. A heat sink 232 is positioned between the NFT and thepole. A diffusion barrier layer 234 is positioned around the heat sink.The diffusion barrier limits the diffusion of waveguide claddingmaterials into the NFT. The NFT can be a lollipop design having a diskportion 236 and a peg 238 that extends from the disk portion to the airbearing surface. In the embodiment of FIG. 7, a diffusion barrier shellis positioned outside the NFT heat sink, to provide protection againstpotential diffusion or reaction between the NFT heat sink andsurrounding clad layer. One additional benefit of this embodiment is thepotential enhanced adhesion between the heat sink and clad layers.

FIG. 8 is a cross-sectional view of another recording head 240constructed in accordance with an aspect of the disclosure. Therecording head includes a magnetic pole 242 that can be made of CoFe,and includes a sloped portion 244 having an end 246 positioned adjacentto an air bearing surface 248. The head further includes a waveguide 250having a core layer 252 sandwiched between first and second claddinglayers 254 and 256. A near field transducer 258 is positioned adjacentto the core layer and has an end 260 positioned adjacent to the airbearing surface. A heat sink 262 is positioned between the NFT and thepole. A diffusion barrier layer 264 is positioned between the NFT andthe core layer. The diffusion barrier limits the diffusion of core layermaterial into the NFT. The NFT can be a lollipop design having a diskportion 266 and a peg 268 that extends from the disk portion to the airbearing surface. In the embodiment of FIG. 8, a diffusion barrier isadded under the NFT, to provide protection against diffusion between theplasmonic material of the NFT and the core or cladding layer under theNFT. One additional benefit of this embodiment is the potential enhancedadhesion of the NFT on the core or cladding layer underneath.

Other embodiments can include various combinations of the features ofthe embodiments of FIGS. 3-8.

The disclosure is not limited to the embodiments of FIGS. 3-8. For amore generalized case, the HAMR head basic structure will include: atransducer with a plasmonic metallic layer, a metallic layer and aferromagnetic metallic layer, where the center layer is preferred to bea non-magnetic, non-plasmonic layer. FIG. 9 is an air bearing surfaceview of a magnetic pole 270 separated from a plasmonic material NFT 272by a non-magnetic, non-plasmonic material 274.

While certain materials are set forth above in the describedembodiments, it should be understood that other materials can be used inplace of the materials described in the particular embodiments. Thespecific materials used can be chosen in accordance with the followingcriteria. In one embodiment, the diffusion percentage between theplasmonic material and the non-magnetic, non-plasmonic layer may be lessthan 2% at 400° C. and the diffusion percentage between thenon-magnetic, non-plasmonic layer and the NFT may be less than 2% at400° C. Materials for the diffusion barrier should have very lowsolubility in the plasmonic NFT materials. Furthermore, the materialsshould have good thermal conductivity, so that heat can be efficientlydissipated. A variety of materials can be used as diffusion barriermaterials when Au is the NFT material, for example, Rh and its alloys;Ru and its alloys; Ti, and its alloys including but not limited to TiC,TiN, TiCN, TiPd, Ti₃Pd; Ta, and its alloys including but not limited toTaC, TaN, TaCN; W and its alloys including but not limited to WN, WCN,WTi, WTiN; borides including but not limited to ZrB₂, TiB₂, HfB₂, MgB₂,and VB₂; nitrides including but not limited to TaN, TiN; and transitionmetal oxides, can be used as diffusion barrier materials when Au is theNFT material. Since magnetic materials generally have relatively poorthermal conductivity, the addition of a better thermally conductivediffusion barrier may dissipate heat better and lower the NFTtemperature. This may further improve the NFT reliability. The plasmonicNFT can be selected from Au, Ag, Cu or alloys thereof. The non-magnetic,non-plasmonic layer can be a laminated structure. The non-,non-plasmonic layer can be wrapped around of magnetic pole material. Themagnetic material can be for example, Co, Fe, and Ni, or alloyscontaining Co, Fe and/or Ni.

While the invention has been described in terms of several examples, itwill be apparent to those skilled in the art that various changes can bemade to the disclosed examples, without departing from the scope of theinvention as set forth in the following claims. The implementationsdescribed above and other implementations are within the scope of thefollowing claims.

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 21. An apparatus comprising: a near field transducerpositioned adjacent to an air bearing surface, the near field transducercomprising silver (Ag), alloys of silver, copper (Cu), alloys of copper,alloys of gold (Au), or alloys thereof; a first magnetic pole; and aheat sink positioned between the first magnetic pole and the near fieldtransducer, wherein heat sink provides a diffusion barrier between thenear field transducer and the first magnetic pole.
 22. The apparatus ofclaim 21, wherein the heat sink comprises one of Rh, Ru, Ti, Ta, W; analloy of Rh, Ru, Ti, Ta or W; a boride, a nitride; or a transition metaloxide.
 23. The apparatus of claim 21, wherein the heat sink comprises:TiC, TiN, TiCN, TiPd, Ti₃Pd, TaC, TaN, TaCN, WN, WCN, WTi, WTiN, ZrB₂,TiB₂, HfB₂, MgB₂, VB₂, TaN, or TiN.
 24. The apparatus of claim 21,wherein the first magnetic pole comprises one of: Co, Fe, Ni, or alloyscontaining Co, Fe and/or Ni.
 25. The apparatus of claim 21, wherein thenear field transducer comprises an alloy of gold (Au).
 26. The apparatusof claim 21, wherein the near field transducer comprises silver or analloy of silver.
 27. The apparatus of claim 21, wherein the near fieldtransducer comprises an antenna.
 28. An apparatus comprising: awaveguide having; a near field transducer positioned adjacent to an airbearing surface, the near field transducer comprising silver (Ag),alloys of silver, copper (Cu), alloys of copper, alloys of gold (Au), oralloys thereof; a first magnetic pole; and a heat sink positionedbetween the first magnetic pole and the near field transducer, whereinheat sink provides a diffusion barrier between the near field transducerand the first magnetic pole.
 29. The apparatus of claim 28, wherein theheat sink comprises one of Rh, Ru, Ti, Ta, W; an alloy of Rh, Ru, Ti, Taor W; a boride, a nitride; or a transition metal oxide.
 30. Theapparatus of claim 28, wherein the heat sink comprises: TiC, TiN, TiCN,TiPd, Ti₃Pd, TaC, TaN, TaCN, WN, WCN, WTi, WTiN, ZrB₂, TiB₂, HfB₂, MgB₂,VB₂, TaN, or TiN.
 31. The apparatus of claim 28, wherein the firstmagnetic pole comprises one of: Co, Fe, Ni, or alloys containing Co, Feand/or Ni.
 32. The apparatus of claim 28, wherein the near fieldtransducer comprises an alloy of gold (Au).
 33. The apparatus of claim28, wherein the near field transducer comprises silver or an alloy ofsilver.
 34. The apparatus of claim 28, wherein the near field transducercomprises an antenna.
 35. An apparatus comprising: a near fieldtransducer positioned adjacent to an air bearing surface, the near fieldtransducer comprising silver (Ag), alloys of silver, copper (Cu), alloysof copper, alloys of gold (Au), or alloys thereof; a first magneticpole; and a heat sink positioned between the first magnetic pole and thenear field transducer, and wherein the heat sink comprises one of Rh,Ru, Ti, Ta, W; an alloy of Rh, Ru, Ti, Ta or W; a boride, a nitride; ora transition metal oxide.
 36. The apparatus of claim 35, wherein theheat sink comprises: TiC, TiN, TiCN, TiPd, Ti₃Pd, TaC, TaN, TaCN, WN,WCN, WTi, WTiN, ZrB₂, TiB₂, HfB₂, MgB₂, VB₂, TaN, or TiN.
 37. Theapparatus of claim 35, wherein the first magnetic pole comprises one of:Co, Fe, Ni, or alloys containing Co, Fe and/or Ni.
 38. The apparatus ofclaim 35, wherein the near field transducer comprises an alloy of gold(Au).
 39. The apparatus of claim 35, wherein the near field transducercomprises silver or an alloy of silver.
 40. The apparatus of claim 35,wherein the near field transducer comprises an antenna.